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The compact speed machine for cost effective small parts
Many users bend small parts on press brakes that are far too large. Such bending requires only a third of the machine’s press capacity and bending length. This is not efficient. What these users are missing is a small, portable machine.
With a bending length of one meter, the Xpert 40 can deploy a press capacity of 40 tons. This small press brake has a footprint of only 2.5 square meters. In the smallest space, the Xpert 40 reaches a bending speed of up to 25 millimetres per second. This means users can bend small parts three times faster than on a large machine. The Xpert 40 is portable which is ideal for when space is tight and capacities fluctuate. For example, it can be positioned directly adjacent to a laser cutting system, to temporarily improve the interface of the laser cutting and bending production flow. Afterwards, it can be moved to a position near a turret or powder coating line.
Plug and Bend
When space is a bottleneck in the production area or when the production requirement is fluctuating, it is good when your equipment keeps you flexible. The machine can be placed anywhere in the factory in less than 5 minutes.
Ergo friendly
Similar to high standard office working environments the “Ergo arm support” facilitates adjustment of the height in different positions and the distance of the machine table within seconds ensuring the best ergonomic working environment for the operator.
Best process efficiency
The Xpert 40 is a fully functional press brake and can be supplied with all the options available for the large format press brakes, including Observer and ByVision Voice Control.
Bystronic has expanded the existing ByTrans Extended automation module to now offer the 4020 format. This automation unit handles the entire shuttle table loading and unloading process on 4020-format laser cutting systems, helping users to maximize material flow when laser cutting. The ByTrans 4020 Extended requires just 75 seconds to load a metal sheet and subsequently unload the cutting table.
Simplify your material flow I
Simplify your material flow II
Double raw material capacity
Large parts removal
Automatic insertion of plastic sheet separators
Competitive price per part
Speed up your material flow
The location-independent 24/7 accessibility to manufacturing processes and business procedures becomes more important for modern companies in sheet metal processing.
The monitoring service Observer from Bystronic is a system for web-based and camera-aided remote-monitoring of all production processes on cutting AND bending machines.
The access to Observer is done via Bowser interface. Therefore, this application is compatible with all Internet-capable devises as desktop computers, notebooks, tablets or smartphones.
The visual monitoring of Bystronic cutting machines themselves is carried out by webcams. The connection between the machine and the corresponding device of the user takes place within the company network (LAN) or via Internet.
Different viewing options in Observer (examples)
Listing of the cutting and bending machines
Observer via Browser-Interface (cutting and bending machine)
Listing of cutting plans
Observer via Webcam(cutting and bending machine)
Customer benefit
Observer provides the ideal basis for the improvement of manufacturing processes and reduction of production costs. This monitoring service delivers real time information about:
New features
Innovative technology, outstanding quality and excellence in service, are what Bystronic are renowned for. A new special service for customers with a fiber laser cutting machine is now available, it is the Trust Pack Fiber. Bystronic has expanded the existing warranty on the BySprint Fiber with a credit package which is transparent, predictable and without risks.
Bystronic offers a full warranty on the BySprint Fiber for the first year as before.
Starting in the second year a customer with Trust Pack Fiber will get a credit note of 100% of all high value parts of the laser source. This includes laser power modules, combiner, control, feeding fiber, and cutting head (without consumables such as nozzles, nozzle body, protection glass…). As of the third year the credit note for high value parts of the laser source will be 50%. In the fourth year Bystronic finally overtakes 25% of the costs on such high value parts. Every customer can profit from this trust package, there is no investment needed.
Customer benefits:
– regardless of the sheet metal temperature
– regardless of the exact sheet metal composition
The new Regulated Pulsed Piercing (RPP) comprises two main components
1. Laser Piercing Monitor
The Laser Piercing Monitor analyses the reflected light in order to
Laser Piercing Monitor
2. Piercing Jet
While piercing, nitrogen (C) is blownin the direction of the piercing ponit on the sheet. The nitrogen is fed by the Piercing Jet (A) with an exchangeable nozzle (B). The Piercing Jet leads to a cooling of the piercing point on the sheet.
Piercing Jet
High quality cuts in sheet thicknesses up to 30 millimeters. This is possible thanks to the Power Cut Fiber option, which Bystronic is now offering on the BySprint Fiber 6000.
Power Cut Fiber increases the range of thicknesses that can be processed in the following materials:
Materials |
Standard Thickness up to: |
Benefit Power Cut in % |
Power Cut Fiber Thickness up to: |
Mild steel |
20 mm |
+ 25% |
25 mm |
Stainless steel |
15 mm |
+ 100% |
30 mm |
Aluminium |
15 mm |
+ 100% |
30 mm |
Brass |
10 mm |
+ 50% |
15 mm |
Copper |
10 mm |
+ 20% |
12 mm |
This opens up new possibilities for fiber laser cutting with the BySprint Fiber!
During an average shift, a machine operator “hikes” more than 1 km to the control unit to make corrections or similar adjustments.
This calculation is based on approximately 8 to 12 job changes per shift and a bending lenght of 3100 mm.
The distance is equivalent to roughly 330 lined-up Xpert 150/3100 machines.
This equals approximately 2 hours per shift or 15 minutes per hour, during which the operator’s time is taken up by walking.
During these 2 jours, the operator coild be producing additional parts.
Talk prdouctivity – reduction of non-productive time and unnecessary walking distances.
The voice control allows the 17 most important operations to be input directly by voice via the headset.
e.g.:
Designed to be a winning team!
Bystronic developers have created the ultimate winning team in the thin – medium sheet metal range.
The combination of BySprint Fiber, with the fastest cutting speeds in thin and medium sheet thicknesses, with the Xcite and its fastest bending cycle times, results in a winning team for environments where speed and maximum parts output, and the resulting low production costs are crucial.
The technology twins, BySprint Fiber and Xcite achieve a maximum level of productivity. The fiber laser machine’s high output rate in the thin – medium sheet metal range combined with the Xcite’s high speed form an unbeatable team.
Low operating costs because of fiber laser technology (higher degree of energy efficiency, no laser gas)
Low maintenance costs, because it does not utilize a compressor
Xcite has the fastest feed rates and therefore the highest parts output
Low maintenance costs, because it operates without hydraulics
If for the most part thin and small parts are processed, while occasionally processing non-ferrous metals, the BySprint Fiber and the Xcite keep the processes streamlined.
The combination of the two machines with BySoft 7 brings the production process and thereby the team to perfection.
Get fast with a winning team! – BySprint Fiber and Xcite and BySoft 7.